Donut Lab’s solid-state battery could barely hold a charge after getting damaged
If you’ll recall, during the extreme heat tests, the pouch surrounding Donut’s battery lost its vacuum seal. This led to researchers at Finland’s state-owned VTT Technical Research Centre, which conducted all of the lab’s previous tests, to explore whether the cell could still function under these high-stress, high-temperature conditions. As Donut notes, damage such as the one sustained by its pack during the heat test has been known to cause fire or thermal runaway in conventional lithium-ion batteries. The startup wanted to see whether its solid-state battery could avoid a similar calamity.
Researchers conducted three tests: a baseline test of 5 cycles at 1C (26 amps); a high-stress test of 50 cycles at 5C (130 amps) ; and another final baseline test of 5 cycles at 1C to measure degradation. After the tests, the team observed a sharp drop in energy capacity, from 24.7 Amp-hours to 11.2 Ah, or a loss of approximately 55 percent. They also recorded a drop in efficiency from 89.6 percent to 83 percent, and noted a 17 percent increase in the pack’s thickness.
Given the damage sustained by the pack, the results shouldn’t be that surprising. The loss of the vacuum seal certainly accelerated the battery’s degradation and contributed to its thick, swollen state after the test. Still, Donut Lab said this was further proof that its battery can avoid some of the worst outcomes of a damaged lithium-ion battery.
“No temperature spikes, no fire risk,” the company said on its IDonutBelieve.com site. “In this scenario the Donut Battery fails gracefully when damaged, continuing to operate safely at reduced capacity rather than posing danger to the user.”
But the tests also represent the closest that Donut Lab’s battery has come to a cycle test — and it was under these damaged conditions. The startup has yet to demonstrate how its pack holds up under an accelerate aging procedure that repeatedly charges and discharges the cells to evaluate their long-term performance and safety. Donut has previously claimed its solid-state battery can last 100,000 cycles, which would represent approximately 270 years of charging and discharging. This would be orders of magnitude greater than the 1,000-2,000 full charging and discharging cycles that the average EV battery can withstand before its capacity starts to degrade.
And more importantly, Donut has yet to ask for an independent verification for its claimed 400 Watt-hours-per-kilogram of energy density. That seems like a simple enough test — all you have to do is weigh the cell and measure its output — and it’s unclear why Donut Lab hasn’t asked for it yet.
We’ll have more to say about Donut Lab’s tests and what independent experts are saying about the startup in the weeks to come.
If you’ll recall, during the extreme heat tests, the pouch surrounding Donut’s battery lost its vacuum seal. This led to researchers at Finland’s state-owned VTT Technical Research Centre, which conducted all of the lab’s previous tests, to explore whether the cell could still function under these high-stress, high-temperature conditions. As…
Recent Posts
- The Dyson HushJet Mini Cool is the powerful personal fan you won’t want to live without this summer — and it’s surprisingly reasonably priced, too
- Gone in 60 minutes
- GroWell Cap Review: I Have Hair for the First Time in 15 Years
- The Sonos Era 100 speaker is down to its lowest price in months
- Google shuts down the AI image app Pixel Studio
Archives
- June 2026
- May 2026
- April 2026
- March 2026
- February 2026
- January 2026
- December 2025
- November 2025
- October 2025
- September 2025
- August 2025
- July 2025
- June 2025
- May 2025
- April 2025
- March 2025
- February 2025
- January 2025
- December 2024
- November 2024
- October 2024
- September 2024
- August 2024
- July 2024
- June 2024
- May 2024
- April 2024
- March 2024
- February 2024
- January 2024
- December 2023
- November 2023
- October 2023
- September 2023
- August 2023
- July 2023
- June 2023